Removal of Unwired and Broken Wire Contacts (AS81969/30, Plastic)

 

A common failure experience in connectors is a broken wire inside the connector, and just above the wire barrel.  This is especially common in high density, small conductor applications. 

 

M81969/30 Series Plastic Probe Tools are ideal for removing unwired contacts from connectors. As the plastic probe slides into the connector, it disengages the contact locking mechanism and stretches over the contact, gripping it securely in the plastic probe.

 

Different colored tool probes and probe bands are used to distinguish between series and contact sizes.

 

MILITARY P/N (HANDLE W/ PROBE)SUPERSEDED MILITARY P/NDMC P/NMILITARY P/N (PLASTIC PROBE ONLY)DMC P/N (PLASTIC PROBE ONLY)PROBE COLORPROBE BAND COLORCONTACT SIZEAPPLICABLE CONNECTORS

M81969/30B-01 

Rev B

 DRK501BM81969/30B-21DRK521BYELLOWBLACK22AS81511 SERIES 3 AND 4

M81969/30B-02

Rev B

 DRK502BM81969/30B-22DRK522BREDBLACK20AS81511 SERIES 3 AND 4

M81969/30B-03

Rev B

 DRK503BM81969/30B-23DRK523BBLUEBLACK16AS81511 SERIES 3 AND 4

M81969/30B-04

Rev B

 DRK504BM81969/30B-24DRK524BYELLOWBLACK12AS81511 SERIES 3 AND 4

M81969/30B-05

Rev B

 DRK505BM81969/30B-25DRK525BREDSILVER20MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-06

Rev B

 DRK506BM81969/30B-26DRK526BBLUESILVER16MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-07

Rev B

 DRK507BM81969/30B-27DRK527BYELLOWSILVER12MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-08

Rev B

 DRK508BM81969/30B-28DRK528BBROWNBROWN22DMIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-09

Rev B

 DRK509BM81969/30B-29DRK529BYELLOWBROWN22MMIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-10

Rev B

 DRK510BM81969/30B-30DRK530BGREENBROWN22MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-11

Rev B

 DRK511BM81969/30B-31DRK531BREDBROWN20MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-12

Rev B

 DRK512BM81969/30B-32DRK532BBLUEBROWN16MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-13

Rev B

 DRK513BM81969/30B-33DRK533BYELLOWBROWN12MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-14

Rev B

 DRK514BM81969/30B-37DRK537BBLACKBROWN10MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-19

Rev B

(TOOL SET)

 DRK519B    10 THRU 22M

AS81511 SERIES 3 AND 4

MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-34

Rev B

(TOOL SET)

-DRK534B----22 THRU 12AS81511 SERIES 3 AND 4

M81969/30B-35

Rev B

(TOOL SET)

-DRK535B----20 THRU 12MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-36

Rev B

(TOOL SET)

-DRK536B----22D, 22M THRU 10MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-20

(HANDLE FOR PLASTIC PROBES)

Rev B

-DRK520B----10 THRU 22M-

 

Removal of Unwired and Broken Wire Contacts (AS81969/30, Metal)

 

A common failure experience in connectors is a broken wire inside the connector, and just above the wire barrel.  This is especially common in high density, small conductor applications. 

 

All Plastic tip removal tools can be damaged by the strands of wire that protrude from the wire barrel. 

 

A series of metal tip removal tools is available under the DMC Part Number DRK278-XX (Contact Gage Size), and they remove both unwired and broken wire contacts in rear release connectors.

 

MILITARY P/N (HANDLE W/ PROBE)DMC P/NMILITARY P/N (METAL PROBE ONLYDMC P/N (METAL PROBE ONLY)PROBE COLORPROBE BAND COLORCONTACT SIZEAPPLICABLE CONNECTORS

M81969/30B-08M

Rev B

DRK276-22D

M81969/30B-28M

DRK725METALLICBROWN22DMIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-09M

Rev B

DRK276-22MM81969/30B-29MDRK726METALLICYELLOW22MMIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-10M

Rev B

DRK276-22M81969/30B-30MDRK727METALLICGREEN22MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-11M

Rev B

DRK276-20M81969/30B-31MDRK728METALLICRED20MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-12M

Rev B

DRK276-16M81969/30B-32MDRK729METALLICBLUE16MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-13M

Rev B

DRK276-12M81969/30B-33MDRK730METALLICYELLOW12MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-14M

Rev B

DRK276-10M81969/30B-37MDRK731METALLICBLACK10MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-40M

Rev B

(TOOL SET)

DRK540B----22D, 22M THRU 10MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-20M

(METAL HANDLE FOR METAL PROBES)

Rev B

DRK520MB----10 THRU 23-