Removal of Unwired and Broken Wire Contacts (AS81969/30, Plastic)

 

A common failure experience in connectors is a broken wire inside the connector, and just above the wire barrel.  This is especially common in high density, small conductor applications. 

 

M81969/30 Series Plastic Probe Tools are ideal for removing unwired contacts from connectors. As the plastic probe slides into the connector, it disengages the contact locking mechanism and stretches over the contact, gripping it securely in the plastic probe.

 

Different colored tool probes and probe bands are used to distinguish between series and contact sizes.

 

MILITARY P/N (HANDLE W/ PROBE) SUPERSEDED MILITARY P/N DMC P/N MILITARY P/N (PLASTIC PROBE ONLY) DMC P/N (PLASTIC PROBE ONLY) PROBE COLOR PROBE BAND COLOR CONTACT SIZE APPLICABLE CONNECTORS

M81969/30B-01 

Rev B

  DRK501B M81969/30B-21 DRK521B YELLOW BLACK 22 AS81511 SERIES 3 AND 4

M81969/30B-02

Rev B

  DRK502B M81969/30B-22 DRK522B RED BLACK 20 AS81511 SERIES 3 AND 4

M81969/30B-03

Rev B

  DRK503B M81969/30B-23 DRK523B BLUE BLACK 16 AS81511 SERIES 3 AND 4

M81969/30B-04

Rev B

  DRK504B M81969/30B-24 DRK524B YELLOW BLACK 12 AS81511 SERIES 3 AND 4

M81969/30B-05

Rev B

  DRK505B M81969/30B-25 DRK525B RED SILVER 20 MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-06

Rev B

  DRK506B M81969/30B-26 DRK526B BLUE SILVER 16 MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-07

Rev B

  DRK507B M81969/30B-27 DRK527B YELLOW SILVER 12 MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-08

Rev B

  DRK508B M81969/30B-28 DRK528B BROWN BROWN 22D MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-09

Rev B

  DRK509B M81969/30B-29 DRK529B YELLOW BROWN 22M MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-10

Rev B

  DRK510B M81969/30B-30 DRK530B GREEN BROWN 22 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-11

Rev B

  DRK511B M81969/30B-31 DRK531B RED BROWN 20 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-12

Rev B

  DRK512B M81969/30B-32 DRK532B BLUE BROWN 16 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-13

Rev B

  DRK513B M81969/30B-33 DRK533B YELLOW BROWN 12 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-14

Rev B

  DRK514B M81969/30B-37 DRK537B BLACK BROWN 10 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-19

Rev B

(TOOL SET)

  DRK519B         10 THRU 22M

AS81511 SERIES 3 AND 4

MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-34

Rev B

(TOOL SET)

- DRK534B - - - - 22 THRU 12 AS81511 SERIES 3 AND 4

M81969/30B-35

Rev B

(TOOL SET)

- DRK535B - - - - 20 THRU 12 MIL-DTL-83733 (EXCEPT SIZE 22D), AS50151 SERIES, AS34501 (MS3450), MIL-DTL-83723 SERIES 3, MIL-DTL-26482 SERIES 2

M81969/30B-36

Rev B

(TOOL SET)

- DRK536B - - - - 22D, 22M THRU 10 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-20

(HANDLE FOR PLASTIC PROBES)

Rev B

- DRK520B - - - - 10 THRU 22M -

 

Removal of Unwired and Broken Wire Contacts (AS81969/30, Metal)

 

A common failure experience in connectors is a broken wire inside the connector, and just above the wire barrel.  This is especially common in high density, small conductor applications. 

 

All Plastic tip removal tools can be damaged by the strands of wire that protrude from the wire barrel. 

 

A series of metal tip removal tools is available under the DMC Part Number DRK278-XX (Contact Gage Size), and they remove both unwired and broken wire contacts in rear release connectors.

 

MILITARY P/N (HANDLE W/ PROBE) DMC P/N MILITARY P/N (METAL PROBE ONLY DMC P/N (METAL PROBE ONLY) PROBE COLOR PROBE BAND COLOR CONTACT SIZE APPLICABLE CONNECTORS

M81969/30B-08M

Rev B

DRK276-22D

M81969/30B-28M

DRK725 METALLIC BROWN 22D MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-09M

Rev B

DRK276-22M M81969/30B-29M DRK726 METALLIC YELLOW 22M MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-10M

Rev B

DRK276-22 M81969/30B-30M DRK727 METALLIC GREEN 22 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-11M

Rev B

DRK276-20 M81969/30B-31M DRK728 METALLIC RED 20 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-12M

Rev B

DRK276-16 M81969/30B-32M DRK729 METALLIC BLUE 16 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-13M

Rev B

DRK276-12 M81969/30B-33M DRK730 METALLIC YELLOW 12 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-14M

Rev B

DRK276-10 M81969/30B-37M DRK731 METALLIC BLACK 10 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-40M

Rev B

(TOOL SET)

DRK540B - - - - 22D, 22M THRU 10 MIL-DTL-38999 SERIES 1, 2, 3 & 4, MIL-DTL-24308, MIL-DTL-83733 (SIZE 22D ONLY)

M81969/30B-20M

(METAL HANDLE FOR METAL PROBES)

Rev B

DRK520MB - - - - 10 THRU 23 -