Common Dies for HX4, HXE4B, HX23 & HD37

 

Many die configurations for crimping terminals and splices are required for OEM and maintenance operations. Interchangeable dies eliminate the need for separate fixed die crimp tools for each and every different application. 

 

Many die configurations for crimping terminals and splices are required for OEM and maintenance operations. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

MILITARY P/N DMC P/N NSN A. HEX LENGTH B. HEX LENGTH MILITARY GAGE P/N DMC GAGE P/N
M22520/5-02 Y200P 5120-01-335-8244 .091 .090 .068 .270 M22520/6-030 G207
M22520/5-03 Y196 5120-01-335-8245 .128 .325 .105 .325 M22520/6-001 G150
M22520/5-04 Y152 5120-01-335-8246 .138 .090 .118 .270 M22520/6-002 G186
M22520/5-05 Y197 5120-01-335-8247 .213 .325 .178 .325 M22520/6-006 G185
M22520/5-06 Y203 5120-01-335-8248 .128 .094     M22520/6-003 G155
M22520/5-07 Y195 5120-01-335-8249 .255 .325     M22520/6-011 G170
M22520/5-08 Y215 5120-01-335-8250 .128 .375     M22520/6-003 G155
M22520/5-09 Y204P 5120-01-335-8251 .178 .400 .068 .093 M22520/6-006 G185
M22520/5-10 Y189 5120-01-335-8252 .160 .400     M22520/6-005 G188
M22520/5-11 Y205P 5120-01-335-8253 .213 .400 .068 .093 M22520/6-008 G180
M22520/5-13 Y206P 5120-01-335-8254 .255 .400 .068 .093 M22520/6-011 G170
M22520/5-15 Y207P 5120-01-335-8255 .263 .400 .068 .093 M22520/6-012 G192
M22520/5-17 Y193 5120-01-335-8256 .118 .375     M22520/6-002 G186
M22520/5-19 Y142 5120-01-335-8257 .255 .400 .213 .400 M22520/6-008 G180
M22520/5-21 Y149 5120-01-335-8258 .475 .400     M22520/6-025 G203
M22520/5-23 Y145 5120-01-335-8259 .384 .400     M22520/6-020 G199
M22520/5-25 Y110P 5120-01-335-8260 .429 .400 .100 .120 M22520/6-031 G208
M22520/5-27 Y151 5120-01-335-8261 .532 .400     M22520/6-027 G205
M22520/5-29 Y109P 5120-01-335-8262 .324 .400 .100 .120 M22520/6-031 G208
M22520/5-31 Y150 5120-01-335-8263 .501 .400     M22520/6-026 G204
M22520/5-33 Y136 5120-01-335-8264 .343 .400 .105 .400 M22520/6-018 G175
M22520/5-35 Y137 5120-01-335-8265 .324 .400 .128 .400 M22520/6-017 G197
M22520/5-37 Y138 5120-01-335-8266 .314 .400 .151 .400 M22520/6-016 G196
M22520/5-39 Y139 5120-01-335-8267 .309 .400 .160 .400 M22520/6-015 G195
M22520/5-41 Y140 5120-01-335-8268 .290 .400 .178 .400 M22520/6-014 G194
M22520/5-43 Y141 5120-01-335-8269 .268 .400 .197 .400 M22520/6-013 G193
M22520/5-45 Y143 5120-01-335-8270 .231 .400 .218 .400 M22520/6-009 G190
M22520/5-47 Y144 5120-01-335-8271 .359 .400     M22520/6-019 G198
M22520/5-49 Y146 5120-01-335-8292 .401 .400     M22520/6-021 G200
M22520/5-51 Y147 5120-01-335-8293 .431 .400     M22520/6-023 G201
M22520/5-53 Y148 5120-01-335-8294 .454 .400     M22520/6-024 G202
M22520/5-55 Y102 5120-01-335-8295 .324 .400     M22520/6-017 G197
M22520/5-57 Y209P 5120-01-335-8296 .213 .400 .100 .120 M22520/6-031 G208
M22520/5-59 Y208P 5120-01-335-8297 .255 .400 .100 .120 M22520/6-031 G208
M22520/5-61 Y178 5120-01-335-8298 .429 .400     M22520/6-022 G165
M22520/5-63 Y314P 5120-01-335-8299 .263 .400 .091 .091    
M22520/5-100 Y501 5120-01-335-8300 Pre-Insulated Terminal Crimp 26-10 AWG          
M22520/5-101 Y527 5120-01-335-8301 Pre-Insulated Splice Crimp 26-20 AWG          
M22520/5-102 Y539 5120-01-335-8302 Splice Crimp 12-16 AWG          
M22520/5-103 Y540 5120-01-335-8303 Splice Crimp 16-26 AWG          
M22520/5-104 Y692              
M22520/5-105 Y631 5120-01-361-9554 .218 .307       G465
M22520/5-106* Y1115   Adjustable Insulation Terminal Crimp for Red 18-22 AWG         G1369
M22520/5-107* Y1116   Adjustable Insulation Terminal Crimp for Blue 14-16 AWG          
M22520/5-108* Y1117   Adjustable Insulation Terminal Crimp for Yellow 10-12 AWG          

*QPL is progress

* Additional dies available, consult DMC

Dies for HD51 5.5 Ton Crimping Tool

 

The HD51 Medium Duty Hydraulic Crimper is the most popular hand operated hydraulic crimper.

 

The HD51 is still lightweight at 4.6 pounds, but the 5.5 tons of die force and the larger die configuration extends the range of crimping capabilities to 2/0 AWG* conductors in many applications.

MILITARY P/N DMC P/N A. CAVITY A. LENGTH B. CAVITY B. LENGTH APPLICATION MILITARY GAGE P/N DMC GAGE P/N
N/A HD51-101 .325  .125 .216  .187 .325 / .216, Hexes N/A  
N/A HD51-105 .170  .250     For Insulated Terminals Size 8 N/A G682
N/A HD51-106 .202  .312     For Insulated Terminals Size 6 N/A G683
N/A HD51-107 .254  .375     For Insulated Terminals Size 4 N/A G684
N/A HD51-110 .530  .365     .530, Hex N/A  
N/A HD51-112 .440  .358 .538  .358 .440 / .538, Hexes N/A  
N/A HD51-113 .312  .470     For Insulated Terminals Size 2 N/A G801
N/A HD51-114N .135  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 8 (Single Indent) N/A G1150
N/A HD51-115N .126  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 6 (Single Indent) N/A G1151
N/A HD51-116N .131  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 4 (Single Indent) N/A G1152
N/A HD51-117N .190  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2 (Single Indent) N/A G1153
N/A HD51-118N .135  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 8 (Double Indent) M5259/6-001 G1150
N/A HD51-119N .126  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 6 (Double Indent) M5259/6-002 G1151
N/A HD51-120N .131  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 4 (Double Indent) M5259/6-003 G1152
N/A HD51-121N .190  .312     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2 (Double Indent) M5259/6-004 G1153
N/A HD51-122N .275  .470     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 1/0 (Single Indent) N/A G1154
N/A HD51-123N .275  .470     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 1/0 (Double Indent) M5259/6-005 G1154
N/A HD51-124N .320  .470     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2/0 (Double Indent) M5259/6-006 G1155
N/A

HD51-125N

.320  .470     For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2/0 (Single Indent) N/A G1155
N/A HD51-127 .445  .250 .395  .200 .445 / .395, Hexes N/A  
N/A HD51-130-1

R .100

H .300

      #2 - #8 Uninsulated
Needs HD51-131-2 
or HD51-132-2
N/A  
N/A HD51-131-2 R .275   R .145   #2 & #8 Uninsulated
Needs HD51-130-1
N/A

G744

G747

N/A HD51-132-1 R .219   R .188   #4 & #6 Uninsulated
Needs HD51-130-1
N/A

G745

G746

N/A HD51-133-2 .312    .170    #2 & #8 Insulated
Needs HD51-113-1 for #2
& HD51-105-1 for #8
N/A

G801 (#2)

G682 (#8)

N/A HD51-134-2 .202    .254    #4 & #6 Insulated 
Needs HD51-106-1 for #6
& HD51-107-1 for #4
N/A

G683 (#6) 

G684 (#4)

N/A HD51-138 .377  .435     #2 Uninsulated .377, Hex
MS90485-2 Equiv.
N/A  
N/A HD51-139 .587  .400     .587 Hex N/A  
N/A HD51-140 .956    .500    .956 & .500 Hex N/A  
N/A HD51-144 .140  .470     .140 Hex N/A  
N/A HD51-148 .216        .216 Hex N/A  
N/A HD51-149 .660  .400     .660 Hex N/A  
N/A HD51-150 .352  .470     AB Twinax Pin & Socket Contacts Hex N/A  
N/A HD51-152 .304  .470     Packard Hughes .437 Ferrules Gage N/A  
N/A HD51-154 .339  .437     For Insulated Terminals Size 1
MS23002-1 Equiv. 
N/A G726
N/A HD51-157         #10 Flag Terminal N/A  
N/A HD51-159 .312  .470     #2 AWG Insulated Hex N/A  
N/A HD51-160 .500  1.300     #2 Uninsulated
For Aluminum Wire, Hex
N/A  
N/A HD51-162 .218 .470     .218, Hex N/A  
N/A HD51-163P .210 .310     For Uninsulated Terminals Size 8, Functional Equiv MS90485-8 N/A G720
N/A HD51-164P .240 .310     For Uninsulated Terminals Size 6, Functional Equiv MS90485-6 N/A G721
N/A HD51-165P .299 .372     For Uninsulated Terminals Size 4, Functional Equiv MS90485-4 N/A G722
N/A HD51-166P .417 .435     For Uninsulated Terminals Size 1, Functional Equiv MS90485-1 N/A G834
N/A HD51-167P .456 .435     For Uninsulated Terminals Size 1/0, Functional Equiv MS90485-01 N/A G835
N/A HD51-168P .500 .470     For Uninsulated Terminals Size 2/0, Functional Equiv MS90485-02 N/A G836
N/A HD51-169P .562 .470     For Uninsulated Terminals Size 3/0, Functional Equiv MS90485-03 N/A G837
N/A HD51-170P .618 .470     For Uninsulated Terminals Size 4/0, Functional Equiv MS90485-04 N/A G838

* Additional dies available, consult DMC

Dies for EMC3300 Electro Mechanical Crimp Tool

 

The scissor action EMC 3300  offers advanced Ergonomic Tool Design with “Safe Distance” Trigger Closing Control. Dies for the EMC3300 crimp splices, insulated, and uninsulated terminals. Ask DMC for information regarding requivilant dies for our popular "Y" die series. 

DMC P/N A. CAVITY A. LENGTH B. CAVITY B. LENGTH C. CAVITY C.LENGTH D. CAVITY D. LENGTH APPLICATION DMC GAGE P/N
EMC-101D .072   .089   .116   .142   W, R, B, Y Insulated Spare Wire Caps  
EMC-102D .082   .096   .132       R, B, Y Insulated Terminals (TE58423-1)  
EMC-102DL .082   .096   .132       Same as EMC-102D plus Locator  
EMC-105D .079   .092   .124       EQUIV. TO DCT4-105  
EMC-106D .042 SQ .090 .128 .400 .178 .400     .042 sq, .128 hex, .178 hex  
EMC-108D .068 .095 .213 .400 .255 .400     .068 sq, .213 hex, .255 hex  
EMC-117D .128 .500 .178 .500 .213 .500 .255 .500 .128 hex, .178 hex, .213 hex, .255 hex (AMPHENOL SOCAPEX SX660-0062)  
EMC-129D .028 GAGE   .047 GAGE   .068 GAGE       M81824/1-X splices (comparable to M22520/37-01, GMT 232)  
EMC-199D .062/.067 GAGE .236 .084/.089 GAGE .236 .110-.115 GAGE .236     Equivalent to T & B ERG4002  
EMC-204D .095 GAGE .250 .100 GAGE .250         Equivalent to TE 58630-1 tool for ULTRA-FAST 12-10 Terminals  
EMC-277D .114-.120 .215 .148-.154 .215 .030-.050 .215 .075-.095 .215 Equivalent to GMT277  
EMC-1005D .049   .057   .079       Uninsulated Terminals 10-22 AWG (Equiv to GMT1005, comparable to TE49935)  
EMC-1006D .054   .062   .086       High Temp Uninsulated Terminals 10-22AWG (Equiv to GMT1006, comparable to TE46447)  

* Additional dies available, consult DMC

Dies for TBHD1M and HD120* 12 Ton Crimping Tool 

 

The TBHD1M Remote Hydraulic Crimp Head (MS25441-1) and HD120 exert 12 tons of crimp force and extends the range of crimping capabilities to 4/0 AWG conductors. 

 

* The HD120 is currently not on QPL. Request for Qualification has been sent to the QA and is in progress

MS23002* Dies & Gages for MS25036 Insulated Terminals

MILITARY P/N DMC P/N APPLICATION MILITARY GAGE P/N DMC GAGE P/N
MS23002-8 HD002-8 For Insulated Terminals Size 8 MS23003-8 G723
MS23002-6 HD002-6 For Insulated Terminals Size 6 MS23003-6 G724
MS23002-4 HD002-4 For Insulated Terminals Size 4 MS23003-4 G725
MS23002-2 HD002-2 For Insulated Terminals Size 2 MS23003-2 G281
MS23002-1 HD002-1 For Insulated Terminals Size 1 MS23003-1 G726
MS23002-01 HD002-01 For Insulated Terminals Size 1/0 MS23003-01 G727
MS23002-02 HD002-02 For Insulated Terminals Size 2/0 MS23003-02 G728
MS23002-03 HD002-03 For Insulated Terminals Size 3/0 MS23003-03 G282
MS23002-04 HD002-04 For Insulated Terminals Size 4/0 MS23003-04 G729

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC

MS90485* Dies & Gages for MS20659 Uninsulated Terminals

MILITARY P/N DMC P/N APPLICATION MILITARY GAGE P/N DMC GAGE P/N
MS90485-8 HD485-8 For Uninsulated Terminals Size 8 MS90486-8 G720
MS90485-6 HD485-6 For Uninsulated Terminals Size 6 MS90486-6 G721
MS90485-4 HD485-4 For Uninsulated Terminals Size 4 MS90486-4 G722
MS90485-2 HD485-2 For Uninsulated Terminals Size 2 MS90486-2 G833
MS90485-1 HD485-1 For Uninsulated Terminals Size 1 MS90486-1 G834
MS90485-01 HD485-01 For Uninsulated Terminals Size 1/0 MS90486-01 G835
MS90485-02 HD485-02 For Uninsulated Terminals Size 2/0 MS90486-02 G836
MS90485-03 HD485-03 For Uninsulated Terminals Size 3/0 MS90486-03 G837
MS90485-04 HD485-04 For Uninsulated Terminals Size 4/0 MS90486-04 G838

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC

MS25442* Dies & Gages for AS70991 (MS25435) Uninsulated Terminals

MILITARY P/N DMC P/N APPLICATION MILITARY GAGE P/N DMC GAGE P/N
MS25442-8A HD442-8A For Uninsulated Terminals Size 8 MS25472-1 G1129
MS25442-6A HD442-6A For Uninsulated Terminals Size 6 MS25472-2 G1130
MS25442-4A HD442-4A For Uninsulated Terminals Size 4 MS25472-3 G1131
MS25442-2A HD442-2A For Uninsulated Terminals Size 2 MS25472-4 G1132
MS25442-1A HD442-1A For Uninsulated Terminals Size 1 MS25472-5 G1133
MS25442-01A HD442-01A For Uninsulated Terminals Size 1/0 MS25472-6 G1134
MS25442-02A HD442-02A For Uninsulated Terminals Size 2/0 MS25472-7 G1135
MS25442-03A HD442-03A For Uninsulated Terminals Size 3/0 MS25472-8 G1136
MS25442-04A HD442-04A For Uninsulated Terminals Size 4/0 MS25472-9 G1137

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC