Common Dies for HX3, HX4, HXE4B, HX23 & HD37

 

Many die configurations for crimping terminals and splices are required for OEM and maintenance operations. Interchangeable dies eliminate the need for separate fixed die crimp tools for each and every different application. 

 

Many die configurations for crimping terminals and splices are required for OEM and maintenance operations. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

X Dies for HX3 Tool Frame

MILITARY P/NDMC P/NNSNA. HEXLENGTHB. HEXLENGTHDMC GAGE P/N (Per Cavity)
M22520/10-02X115S5120-01-335-8304.091.090.068.270A. G207, B. G160
M22520/10-03X1035120-01-335-8305.255.325--A. G170
M22520/10-04X1235120-01-335-8277.138.090.118.270A. G206, B. G186
M22520/10-05X1015120-01-335-8278.128.325.105.325A. G155, B. G150
M22520/10-06X1255120-01-335-8279.160.400--A. G188
M22520/10-07X1025120-01-335-8280.213.325.178.325A. G180, B. G185
M22520/10-08X1405120-01-335-8281.128.093--A. G155
M22520/10-09X1295120-01-335-8282.118.327--A. G186
M22520/10-10X1365120-01-335-8283.128.375--A. G155
M22520/10-11X2255120-01-335-8284.105.400--A. G150
M22520/10-13X1185120-01-335-8285.128.400--A. G155
M22520/10-15X2265120-01-335-8286.151.400--A. G187
M22520/10-17X1495120-01-335-8287.178.400--A. G185
M22520/10-19X1475120-01-335-8288.197.400--A. G189
M22520/10-21X1445120-01-335-8289.213.400--A. G274
M22520/10-23X1555120-01-335-8290.218.400--A. G190
M22520/10-25X156N/A.231.400--A. G191
M22520/10-27X1875120-01-335-8291.255.400--A. G170
M22520/10-100X5155120-00-116-3286Terminal/Splice Crimp 10-12 AWG   A. G261
M22520/10-101X5115120-00-116-2992Terminal/Splice Crimp 26-14 AWG   A. G262
M22520/10-102X5255120-01-335-8274Terminal/Splice Crimp 26-20 AWG . A. G263
M22520/10-103X5275120-00-124-3734Splice Crimp 16-12 AWG   A. G264
M22520/10-104X5285120-01-335-8276Splice Crimp 26-16 AWG   A. G265, B. G266

 

* Additional dies available, consult DMC

Y Dies for HX4 Tool Frame

MILITARY P/NDMC P/NNSNA. HEXLENGTHB. HEXLENGTHDMC GAGE P/N (Per Cavity)
M22520/5-02Y200P5120-01-335-8244.091.090.068.270A. G207, B. G160
M22520/5-03Y1965120-01-335-8245.128.325.105.325A. G155, B.G150
M22520/5-04Y1525120-01-335-8246.138.090.118.270A. G206, B. G186
M22520/5-05Y1975120-01-335-8247.213.325.178.325A. G180, B. G185
M22520/5-06Y2035120-01-335-8248.128.094--A. G155
M22520/5-07Y1955120-01-335-8249.255.325--A. G170
M22520/5-08Y2155120-01-335-8250.128.375--A. G155
M22520/5-09Y204P5120-01-335-8251.178.400.068.093A. G185, B. G160
M22520/5-10Y1895120-01-335-8252.160.400--A. G188
M22520/5-11Y205P5120-01-335-8253.213.400.068.093A. G180, B. G160
M22520/5-13Y206P5120-01-335-8254.255.400.068.093A. G170, B. G160
M22520/5-15Y207P5120-01-335-8255.263.400.068.093A. G192, B. G160
M22520/5-17Y1935120-01-335-8256.118.375--A. G186
M22520/5-19Y1425120-01-335-8257.255.400.213.400A. G170, B. G180
M22520/5-21Y1495120-01-335-8258.475.400--A. G203
M22520/5-23Y1455120-01-335-8259.384.400--A. G199
M22520/5-25Y110P5120-01-335-8260.429.400.100.120A. G165, B. G208
M22520/5-27Y1515120-01-335-8261.532.400--A. G205
M22520/5-29Y109P5120-01-335-8262.324.400.100.120A. G197, B. G208
M22520/5-31Y1505120-01-335-8263.501.400--A. G204
M22520/5-33Y1365120-01-335-8264.343.400.105.400A. G175, B. G150
M22520/5-35Y1375120-01-335-8265.324.400.128.400A. G197, B. G155
M22520/5-37Y1385120-01-335-8266.314.400.151.400A. G196, B. G187
M22520/5-39Y1395120-01-335-8267.309.400.160.400A. G195, B. G188
M22520/5-41Y1405120-01-335-8268.290.400.178.400A. G194, B. G185
M22520/5-43Y1415120-01-335-8269.268.400.197.400A. G193, B. G189
M22520/5-45Y1435120-01-335-8270.231.400.218.400A. G191, B. G190
M22520/5-47Y1445120-01-335-8271.359.400--A. G198
M22520/5-49Y1465120-01-335-8292.401.400--A. G200
M22520/5-51Y1475120-01-335-8293.431.400--A. G201
M22520/5-53Y1485120-01-335-8294.454.400--A. G202
M22520/5-55Y1025120-01-335-8295.324.400--A. G197
M22520/5-57Y209P5120-01-335-8296.213.400.100.120A. G180, B. G208
M22520/5-59Y208P5120-01-335-8297.255.400.100.120A. G170, B. G208
M22520/5-61Y1785120-01-335-8298.429.400--A. G165
M22520/5-63Y314P5120-01-335-8299.263.400.091.091A. G192, B. G207
M22520/5-100Y5015120-01-335-8300Pre-Insulated Terminal Crimp 26-10 AWG   A. G261, B. G262
M22520/5-101Y5275120-01-335-8301Pre-Insulated Splice Crimp 26-20 AWG   A. G263
M22520/5-102Y5395120-01-335-8302Splice Crimp 12-16 AWG   A. G264
M22520/5-103Y5405120-01-335-8303Splice Crimp 16-26 AWG   A. G265, B. G266
M22520/5-104Y692     A. G872, B. G1054, C. G1055
M22520/5-105Y6315120-01-361-9554.218.307--A. G190, B. G668, C. G524
M22520/5-106*Y1115 Adjustable Insulation Terminal Crimp for Red 18-22 AWG   G1369
M22520/5-107*Y1116 Adjustable Insulation Terminal Crimp for Blue 14-16 AWG    
M22520/5-108*Y1117 Adjustable Insulation Terminal Crimp for Yellow 10-12 AWG    

*QPL is progress

* Additional dies available, consult DMC

Dies for HD51 5.5 Ton Crimping Tool

 

The HD51 Medium Duty Hydraulic Crimper is the most popular hand operated hydraulic crimper.

 

The HD51 is still lightweight at 4.6 pounds, but the 5.5 tons of die force and the larger die configuration extends the range of crimping capabilities to 2/0 AWG* conductors in many applications.

MILITARY P/NDMC P/NA. CAVITYA. LENGTHB. CAVITYB. LENGTHAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
N/AHD51-101.325 .125.216 .187.325 / .216, HexesN/ANone
N/AHD51-105.170 .250  For Insulated Terminals Size 8N/AG682
N/AHD51-106.202 .312  For Insulated Terminals Size 6N/AG683
N/AHD51-107.254 .375  For Insulated Terminals Size 4N/AG684
N/AHD51-110.530 .365  .530, HexN/ANone
N/AHD51-112.440 .358.538 .358.440 / .538, HexesN/ANone
N/AHD51-113.312 .470  For Insulated Terminals Size 2N/ANone
N/AHD51-114N.115 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 8 (Single Indent)N/AG1150
N/AHD51-115N.126 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 6 (Single Indent)N/AG1151
N/AHD51-116N.131 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 4 (Single Indent)N/AG1152
N/AHD51-117N.190 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2 (Single Indent)N/AG1153
N/AHD51-118N.115 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 8 (Double Indent)M5259/6-001G1150
N/AHD51-119N.126 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 6 (Double Indent)M5259/6-002G1151
N/AHD51-120N.131 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 4 (Double Indent)M5259/6-003G1152
N/AHD51-121N.190 .312  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2 (Double Indent)M5259/6-004G1153
N/AHD51-122N.275 .470  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 1/0 (Single Indent)N/AG1154
N/AHD51-123N.275 .470  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 1/0 (Double Indent)M5259/6-005G1154
N/AHD51-124N.320 .470  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2/0 (Double Indent)M5259/6-006G1155
N/A

HD51-125N

.320 .470  For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2/0 (Single Indent)N/AG1155
N/AHD51-127.445 .250.395 .200.445 / .395, HexesN/ANone
N/AHD51-130-1

R .100

H .300

   #2 - #8 Uninsulated
Needs HD51-131-2 
or HD51-132-2		N/ANone
N/AHD51-131-2R .275 R .145 #2 & #8 Uninsulated
Needs HD51-130-1		N/A

G744

G747

N/AHD51-132-1R .219 R .188 #4 & #6 Uninsulated
Needs HD51-130-1		N/A

G745

G746

N/AHD51-133-2.312  .170  #2 & #8 Insulated
Needs HD51-113-1 for #2
& HD51-105-1 for #8		N/A

G801 (#2)

G682 (#8)

N/AHD51-134-2.202  .254  #4 & #6 Insulated 
Needs HD51-106-1 for #6
& HD51-107-1 for #4		N/A

G683 (#6) 

G684 (#4)

N/AHD51-138.377 .435  #2 Uninsulated .377, Hex
MS90485-2 Equiv.		N/AG833
N/AHD51-139.587 .400  .587 HexN/ANone
N/AHD51-140.956  .500  .956 & .500 HexN/AG836
N/AHD51-144.140 .470  .140 HexN/AG1376
N/AHD51-148.216    .216 HexN/AG1327
N/AHD51-149.660 .400  .660 HexN/ANone
N/AHD51-150.352 .470  AB Twinax Pin & Socket Contacts HexN/ANone
N/AHD51-152.304 .470  Packard Hughes .437 Ferrules GageN/ANone
N/AHD51-154.339 .437  For Insulated Terminals Size 1
MS23002-1 Equiv. 		N/AG726
N/AHD51-157    #10 Flag TerminalN/ANone
N/AHD51-159.312 .470  #2 AWG Insulated HexN/ANone
N/AHD51-160.500 1.300  #2 Uninsulated
For Aluminum Wire, Hex		N/AG836
N/AHD51-163P.210.310  For Uninsulated Terminals Size 8, Functional Equiv MS90485-8N/AG720
N/AHD51-164P.240.310  For Uninsulated Terminals Size 6, Functional Equiv MS90485-6N/AG721
N/AHD51-165P.299.372  For Uninsulated Terminals Size 4, Functional Equiv MS90485-4N/AG722
N/AHD51-166P.417.435  For Uninsulated Terminals Size 1, Functional Equiv MS90485-1N/AG834
N/AHD51-167P.456.435  For Uninsulated Terminals Size 1/0, Functional Equiv MS90485-01N/AG835
N/AHD51-168P.500.470  For Uninsulated Terminals Size 2/0, Functional Equiv MS90485-02N/AG836

* Additional dies available, consult DMC

Dies for EMC3300 Electro Mechanical Crimp Tool

 

The scissor action EMC 3300  offers advanced Ergonomic Tool Design with “Safe Distance” Trigger Closing Control. Dies for the EMC3300 crimp splices, insulated, and uninsulated terminals. Ask DMC for information regarding requivilant dies for our popular "Y" die series. 

DMC P/NA. CAVITYA. LENGTHB. CAVITYB. LENGTHC. CAVITYC.LENGTHD. CAVITYD. LENGTHAPPLICATIONDMC GAGE P/N
EMC-101D.072 .089 .116 .142 W, R, B, Y Insulated Spare Wire CapsA. G818, B. G819, C. G820, D. G821
EMC-102D.082 .096 .132   R, B, Y Insulated Terminals (TE58423-1)A.B.C. G931
EMC-102DL.082 .096 .132   Same as EMC-102D plus LocatorA.B.C. G931
EMC-105D.079 .092 .124   EQUIV. TO DCT4-105None
EMC-106D.042 SQ.090.128.400.178.400  .042 sq, .128 hex, .178 hexA. None, B. G1212, C. G1222
EMC-108D.068.095.213.400.255.400  .068 sq, .213 hex, .255 hexA. G1287, B. G1257, C. G1188
EMC-117D.128.500.178.500.213.500.255.500.128 hex, .178 hex, .213 hex, .255 hex (AMPHENOL SOCAPEX SX660-0062)A. G1212, B. G1222, C. G1257, D. G1188
EMC-124D.178.400.128.400.068.093   A. G1222, B. G1212, C. G1287
EMC-129D.028 GAGE .047 GAGE .068 GAGE   M81824/1-X splices (comparable to M22520/37-01, GMT 232)G411
EMC3300-197        Equivalent to TE 2063030-1None
EMC-199D.062/.067 GAGE.236.084/.089 GAGE.236.110-.115 GAGE.236  Equivalent to T & B ERG4002None
EMC-200D        Equivalent to TE 58628-2A. G1362, B. G1363, C. G1364
EMC-203D        Equivalent to TE 59824-1None
EMC-204D.095 GAGE.250.100 GAGE.250    Equivalent to TE 58630-1 tool for ULTRA-FAST 12-10 TerminalsA. G1146, B. G1189
EMC-209D        Equivalent to TE 217212-1None
EMC-210D        Equivalent to T &B ERG4004None
EMC3300-212        Equivalent to Molex 91528-1None
EMC3300-213        Equivalent to Molex 91504-1None
EMC-277D.114-.120.215.148-.154.215.030-.050.215.075-.095.215Equivalent to GMT277A.B.C.D G713
EMC-1005D.049 .057 .079   Uninsulated Terminals 10-22 AWG (Equiv to GMT1005, comparable to TE49935)A. G739, B. G740, C. G741
EMC-1006D.054 .062 .086   High Temp Uninsulated Terminals 10-22AWG (Equiv to GMT1006, comparable to TE46447)A. G327, B. G328, C. G329

* Additional dies available, consult DMC

Dies for TBHD1M and HD120* 12 Ton Crimping Tool 

 

The TBHD1M Remote Hydraulic Crimp Head (MS25441-1) and HD120 exert 12 tons of crimp force and extends the range of crimping capabilities to 4/0 AWG conductors. 

 

* The HD120 is currently not on QPL. Request for Qualification has been sent to the QA and is in progress

MS23002* Dies & Gages for MS25036 Insulated Terminals

MILITARY P/NDMC P/NAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
MS23002-8HD002-8For Insulated Terminals Size 8MS23003-8G723
MS23002-6HD002-6For Insulated Terminals Size 6MS23003-6G724
MS23002-4HD002-4For Insulated Terminals Size 4MS23003-4G725
MS23002-2HD002-2For Insulated Terminals Size 2MS23003-2G281
MS23002-1HD002-1For Insulated Terminals Size 1MS23003-1G726
MS23002-01HD002-01For Insulated Terminals Size 1/0MS23003-01G727
MS23002-02HD002-02For Insulated Terminals Size 2/0MS23003-02G728
MS23002-03HD002-03For Insulated Terminals Size 3/0MS23003-03G282
MS23002-04HD002-04For Insulated Terminals Size 4/0MS23003-04G729

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC

MS90485* Dies & Gages for MS20659 Uninsulated Terminals

MILITARY P/NDMC P/NAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
MS90485-8HD485-8For Uninsulated Terminals Size 8MS90486-8G720
MS90485-6HD485-6For Uninsulated Terminals Size 6MS90486-6G721
MS90485-4HD485-4For Uninsulated Terminals Size 4MS90486-4G722
MS90485-2HD485-2For Uninsulated Terminals Size 2MS90486-2G833
MS90485-1HD485-1For Uninsulated Terminals Size 1MS90486-1G834
MS90485-01HD485-01For Uninsulated Terminals Size 1/0MS90486-01G835
MS90485-02HD485-02For Uninsulated Terminals Size 2/0MS90486-02G836
MS90485-03HD485-03For Uninsulated Terminals Size 3/0MS90486-03G837
MS90485-04HD485-04For Uninsulated Terminals Size 4/0MS90486-04G838

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC

MS25442* Dies & Gages for AS70991 (MS25435) Uninsulated Terminals

MILITARY P/NDMC P/NAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
MS25442-8AHD442-8AFor Uninsulated Terminals Size 8MS25472-1G1129
MS25442-6AHD442-6AFor Uninsulated Terminals Size 6MS25472-2G1130
MS25442-4AHD442-4AFor Uninsulated Terminals Size 4MS25472-3G1131
MS25442-2AHD442-2AFor Uninsulated Terminals Size 2MS25472-4G1132
MS25442-1AHD442-1AFor Uninsulated Terminals Size 1MS25472-5G1133
MS25442-01AHD442-01AFor Uninsulated Terminals Size 1/0MS25472-6G1134
MS25442-02AHD442-02AFor Uninsulated Terminals Size 2/0MS25472-7G1135
MS25442-03AHD442-03AFor Uninsulated Terminals Size 3/0MS25472-8G1136
MS25442-04AHD442-04AFor Uninsulated Terminals Size 4/0MS25472-9G1137

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC