Finding the Perfect Heavy-Duty Crimp Tools: DMC's 120 Series Crimp Tools
Date Posted: 9/13/2024
Are you in need of a powerful tool capable of performing heavy-duty crimping on lugs/terminals and large gauge wire? At DMC, we understand the critical role reliable crimping plays in high-demand environments and how challenging achieving fail-safe crimps on large cable conductors can be. That's why we developed the 120 Series hydraulic form crimp tools.
120 Series tools produce 12 tons of crimp force and cover a wide wire range from 8 AWG to 4/0 AWG. They are available in manual hydraulic, battery hydraulic, and remote hydraulic versions allowing you to pick the power type that best fits your needs. All power types accommodate interchangeable dies for crimping insulated and uninsulated lugs/terminals in aerospace and other high-reliability applications.
- MS23002-xx (DMC part number HD002-xx) dies designed to accommodate and secure insulated lugs/terminals with a confined crescent type crimp.
- MS90485-xx (DMC part number HD485-xx) dies for producing hex type crimps on uninsulated copper lugs/terminals
- MS25442-xx (DMC part number HD442-xx) dies for crimping uninsulated aluminum lugs/terminals and splices.
The HD120: Manual Hydraulic Power
The HD120 is a robust manual hydraulic crimp tool. This features a two-stage hydraulic system that reduces the number of handle closures required, making it easier and faster to crimp large components. The tool includes an automatic pressure relief valve that prevents over-compression, while the automatic die retraction indicates when the crimp cycle is complete. This means no second-guessing when the job is finished.
Ease of use is also a key feature. The HD120’s 340-degree rotating head provides flexibility in confined spaces, making it highly functional in tight work areas. Padded handles add an extra layer of comfort, reducing strain on the operator during extended use. Plus, the hydraulic pump is factory-filled with biodegradable hydraulic fluid, eliminating the need for priming or bleeding. The HD120 is neatly packaged in a durable metal carrying case for portability and protection when stored.
The HDE120C: Battery-Powered Efficiency
The HDE120C is the battery hydraulic tool of this series. This tool enhances productivity with a quick full cycle of just 2 seconds and the provided batteries complete an average of 150 crimps per charge. What sets the HDE120C apart from others in this series are its smart digital features. Built-in technology tracks tool performance, usage, and crimp data, which can be accessed via an LED display or downloaded through an app. This level of data tracking allows for better management of tool maintenance and performance.
Like the HD120, this tool features a two-stage hydraulic system, a 340-degree rotating head, and biodegradable hydraulic fluid.The HDE120C kit includes the tool itself, two 18 VDC 3.0 lithium-ion batteries, a charger, and a carrying case.
The TBHD1M: Remote Hydraulic Versatility
For more specialized applications, DMC offers the TBHD1M remote hydraulic crimp head. This tool is QPL approved and Mil-Qualified to MS25441-1 standards. The TBHD1M can be used hand-held or mounted on a BM-2A bench mount. It features a retractable spring plunger and is compatible with several hydraulic pumps. When bench mounted, this tool is virtually hands-free allowing operators to easily position components while actuating the tool with the foot operated pumps.
- HPU11M Pneumatic Hydraulic Pump (MS25441-5 & AS5259/2-06)
- HPU13M Battery Pump (AS5259/2-04)
- HPU12M Hand Pump (AS5259/2-02)
- HPU15M Foot Pump (AS5259/2-03)
Whether you’re looking for the reliability of manual hydraulic tools, the speed and convenience of battery-powered crimping, or the specialized capability of a remote hydraulic crimp head, DMC’s 120 Series has you covered. Our tools provide unmatched performance for heavy-duty crimping needs with features designed for operator comfort and smart technology integration.