Two-Step Banding Tool System For
M85049/128-1, /128-2, /128-5 and /128-6 Bands
 DMC’s Two-Step Banding Tools are designated for M85049/128-1, M85049/128-2, M85049/128-5 and M85049/128-6 “welded buckle” bands. These tools tension and cut the band and leave an extended cut off tab. The second step provides an extra level of security by utilizing a roll-over tool to bend the cut-off tab over a full 180 degrees in a second operation.
FOR TOOL PROCEDURES, CLICK HERE
 DBS-1100 .250 Wide Band Tool (M81306/2-01A):
- Size and Weight: 1.38" x 5.5" x 7.5", 1.4 lbs.
- Tension Range: 140–160 lbs.
- Cut-off blade: replaceable with DBS-1100-7
DBS-1200 .125 Wide Mini-Band Tool (M81306/2-02B):
- Size and Weight: 1.38" x 5.5" x 7.5", 1.4 lbs.
- Tension Range: 70–90 lbs.
- Cut-off blade: replaceable with DBS-1100-7
DBS-RO3 & DBS-RO5
(M81306/2-01C & M81306/2-02D)
TAB ROLL-OVER APPLICATION TOOLS
The DMC Roll-Over Tools are used to fold the extended band tab securely over the buckle. Experts agree that the "folded tab" method assures maximum strength and reliability.
The DBS-RO3 (M81306/2-01C) Roll-Over tool is used with the .250 wide bands.
The DBS-RO5 (M81306/2-02D) Roll-Over Tool is used with .125 wide Mini-Bands.
PBT1100 & PMBT1200 PNEUMATIC BAND APPLICATOIN TOOLS
The PBT1100 & PMBT1200 series Pneumatic Band Application Tools are lightweight, dependable, and easy to operate. Many of the components are interchangeable with the corresponding hand tool.
DMC’s Pneumatic Two-Step Banding Tools are compatible with all currently available bands to M85049/128.
PBT1100 - .250 Wide Band Application Tool:
-
 Size and Weight: 8.75" L, 1.52 lbs.
- Calibration Range: 140–160 lbs.
- Hose Length: 10 Foot Extended
- Cut-off blade: replaceable with
DBS-1100-7
PMBT1200 - .125 Wide Mini-Band Application Tool:
- Size and Weight: 8.75" L x 1.52 lbs.
- Calibration Range: 70-90 lbs.
- Hose Length: 10 Foot Extended
- Cut-off blade: replaceable with
DBS-1200-7
VERIFICATION OF TWO-STEP EMI/RFI BAND TOOLS
M81306/2-01E & M81306/2-02F
DMC’s Two-Step Band Application Tools may be adjusted and verified to insure correct band tension. In order to make this operation simple and efficient for field use, DMC designed and patented a compression fixture system which uses a Go/No-Go Gage to measure the tool tension. Ordering information for the field verification equipment (Part Numbers DBS-CG2A and DBS-CG3A) can be found in the chart at the end of this catalog.
 The DBS-CG1 Laboratory Calibration Instrument will allow the operator to measure the exact tension produced by the tool.
 A free standing holding fixture is available (DBS-CG1-F) to aid the calibration process by securing the DBS-CG1 and banding tool in place. The DBS-CG1-F holding fixture secures the banding tool in place during calibration. This fixture only works with the Two-Step Tools and DBS-CG1 Calibration Instrument (Banding tools and DBS-CG1 are sold separately).
BANDING TOOL KITS
DMC60A - Complete EMI/RFI Shielding Maintenance Repair System:
If your process calls for the welded buckle shield bands, the Two- Step Band Installation Kit will provide all tools and accessories to support the assembly or maintenance of your wiring system.
Also included are all calibration, support accessories, and illustrated operating instructions for all the tooling included.
The DMC60A kit is equipped to install all M85049/128-1, -2 (.250 Wide) welded EMI/RFI shield bands. The DMC1379 kit is similar to the DMC60A, but without cutters and shielding (includes all two step tools for .250 wide welded buckle bands).
The DMC60A kit is supplied in 1 fiberglass case and includes: Name Plate, Foam Pads/Inserts, Contents and Instruction Sheets.
DMC60A Contents |
QTY |
PART NUMBER |
DESCRIPTION |
| 1 |
DBS-1100 (M81306/2-01A) |
Hand Operated Band Application Tool - 1/4” |
| 1 |
DBS-BR1 |
Band Removal Tool |
| 1 |
DBS-RO3 (M81306/2-01C) |
Roll-Over Tool for .250 Band Tab |
| 1 |
DBS-GG2 |
Field Calibration Fixture for DBS-1100 |
| 1 |
G691 |
Go/No-Go Gage for DBS-CG2 Fixture |
AS85049/128 TOOL
IDENTIFICATION CHART |
TOOL MIL P/N |
DESCRIPTION |
WIDTH |
DMC P/N |
APPLICATION |
| M81306/2-01 |
Set: Two-Step Tool and Roll-Over Tool |
.250 |
DBS-1101 |
M85049/128-1 & -2 |
| M81306/2-02 |
Set: Two-Step Tool and Roll-Over Tool |
.125 |
DBS-1201 |
M85049/128-5 & -6 |
| M81036/2-01A |
Two-Step Band Tool |
.250 |
DBS-1100 |
M85049/128-1 & -2 |
| M81036/2-02B |
Two-Step Band Tool |
.125 |
DBS-1200 |
M85049/128-5 & -6 |
| M81036/2-01C |
Roll Over Tool |
.250 |
DBS-R03 |
M85049/128-1 & -2 |
| M81036/2-02D |
Roll Over Tool |
.125 |
DBS-RO5 |
M85049/128-5 & -6 |
| M81036/2-01E |
Set: Tension Verification Gage & Compression Fixture |
.250 |
DBS-CG2A |
DBS-1100 |
| M81036/2-02F |
Set: Tension Verification Gage & Compression Fixture |
.125 |
DBS-CG3A |
DBS-1200 |
AS85049/128 BAND IDENTIFICATION CHART |
BAND MIL P/N |
CONFIGURATION |
WIDTH |
DMC P/N |
TERMINATE WITH |
| M85049/128-1 |
Welded Buckle, Flat, .250 wide x 14.25" long |
.250 |
DBS-128-1 |
Two-Step Only |
| M85049/128-2 |
Welded Buckle, Pre-Coiled, .250 wide x 14.25" long |
.250 |
DBS-128-2 |
Two-Step Only |
| M85049/128-5 |
Welded Buckle, Flat, .125 wide x 9" long |
.125 |
DBS-128-5 |
Two-Step Only |
| M85049/128-6 |
Welder Buckle, Pre-Coiled, .125 wide x 9" long |
.125 |
DBS-128-6 |
Two-Step Only |
TWO-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS |
.250 Width Band Tools |
| DBS-1100 |
Hand Operated Band Application Tool (M8103/2-01) |
| DBS-1101 |
Hand Operated Band Application Tool Set includes DBS-1100, DBS-RO3 (M81306/2-01) |
| DBS-1102 |
Hand Operated Band Application Tool Set (includes DBS-1100, DBS-RO3, DBS-CG2 & G691 |
| DBS-1100-32 |
Tension Adjustment Key |
| DBS-1100-7 |
Replacement Blade for .250 Band Tools |
| DBS-RO3 |
Roll-Over Tool for .250 Band Tab (M81306/2-01C) |
.125 Width Mini-Band Tools |
| DBS-1200 |
Hand Operated Mini Band Tool (M8103/2-02B) |
| DBS-1201 |
Hand Operated Mini Band Application Tool Set (includes DBS-1200, DBS-RO5) |
| DBS-1202 |
Hand Operated Mini Band Application Tool Set (includes DBS-1200, DBS-RO5, DBS-CG3 & G752) |
| DBS-1100-7 |
Replacement Blade for .125 Band Tools |
| DBS-RO5 |
Roll-Over Tool for .125 Band Tab (M81036/2-02D) |
Pneumatic Band Tools for .250 width Bands |
| PBT1100 |
Two-Step Pneumatic Band Application Tool |
Pneumatic Band Tools for .125 width Bands |
| PMBT1200 |
Two-Step Pneumatic Band Application Tool |
Tool Calibration Instrumentation |
| DBS-CG1 |
Laboratory Verification Instrument for DBS-1100 & DBS-1200 series band tools |
| DBS-CG1-F |
DBS-CG1 Holding Fixture (Banding tool & DBS-CG1 NOT included) |
| DBS-CG2 |
Field Verificatiion Fixture for DBS-1100 |
| G691 |
Go/No-Go Gage for DBS-CG2 Fixture |
| DBS-CG2A |
M81306/2-01E Field Verification Set which includes DBS-CG2 & G691 |
| DBS-CG3 |
Field Verification Fixture for DBS-1200 |
| G752 |
Go/No-Go Gage for DBS-CG3 Fixture |
| DBS-CG3A |
M81306/2-02F Field Verification Set which includes DBS-CG3 & G752 |
Banding Application Kits |
| DMC1379 |
.250 Banding Tool Kit WITHOUT cutters and shielding components |
| DMC60A |
.250 Banding Tool Kit with bands and shielding components |
Bands & Rings |
| DBS-128-1 |
M85049/128-1 .2501 wide x 14.25" long EMI/RFI Band (Welded Flat) |
| DBS-128-2 |
M85049/128-2 .2501 wide x 14.25" long EMI/RFI Band (Welded Pre-Coiled) |
| DBS-128-5 |
M85049/128-5 .1252 wide x 9" long EMI/RFI Band (Welded Flat) |
| DBS-128-6 |
M85049/128-6 .1252 wide x 9" long EMI/RFI Band (Welded Pre-Coiled) |
| 4-1376* |
.500 Dia. Split Ring Set (M85049/93-08) |
 |
| 4-1377* |
.750 Dia. Split Ring Set (M85049/93-12) |
| 4-1378* |
1.00 Dia. Split Ring Set (M85049/93-16) |
| 4-1379* |
1.50 Dia. Split Ring Set (M85049/93-24) |
| DBS-BR1 |
Band Removal Tool |
1 - Actual width .245
3 - Actual width .115
*Other diameters avaialble - Consult DMC for details |
|
