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ABOUT SSL CERTIFICATES
 

Standard Adjustable Crimp Tool

 

UPPER RANGE CRIMP TOOL - AF8 (M22520/1-01)

The DMC AF8, qualified to MIL-DTL-22520/1*, has virtually limitless application within the specified wire range of 12 through 26 AWG. Over a thousand turret heads are available to adapt the tool frame to your specific military or proprietary contact/wire combination. The 8 impression crimp, which is standard in the AF8, assures absolute maximum tensile strength with almost every closed barrel contact. Special indent configurations and gaging are available upon request.

For proper operation, the tool must be mated with one of the following optional accessories: a military standard or non-military turret head (TH-XXX Part No. Series), a military standard or non-military positioner (TP-XXX Part No. Series), or an adjustable head (Part No. UH2-5). This is done simply by orienting the head in the keyed position, and by tightening the hex socket screws provided as part of the head.

The precision ratchet controls cycling of the tool in both directions of handle movement. This assures the same accurate crimp every time. It's like having a quality control inspector at every work station.

Positive crimp depth is controlled by an 8 position selector knob conveniently located on the tool frame. The operator simply dials the desired step for the wire being used. This setting can be secured by use of a locking pin or safety wire.

The carefully engineered design achieves the absolute maximum mechanical advantage and the tool's light weight helps minimize operator fatigue.

A permanent dataplate is affixed to all turret heads and positioners. This plate lists specific contact part numbers, the corresponding position color code (for 3 position turret heads), and suggested selector depth settings for the wire size being used.

The adjustable head (P/N UH2-5) is ideally suited for lab work and prototype production applications. This head is attached in the same manner as explained above. The selected contact is inserted through the entry hole on the opposite side of the tool frame from the head. The height adjusting screw is then rotated until the contact is in the proper position for crimping. The screw can be secured with the locknut provided. Some testing will be necessary to determine the optimum selector setting for your contact/wire combination.

The AF8 is approximately 9 3⁄4" x 2 1⁄2" x 1 1⁄4" and weighs 15 oz.

Other than keeping the unit clean and properly stored when not in service, no operator maintenance is required. DMC offers complete factory service by knowledgeable technicians within a reasonable turnaround time. Complete instructions concerning the use, care and warranty are supplied with each tool. DMC1186Additional copies are available on request.

Pneumatic versions of this tool can be found here.

The Battery Powered versions of this tool can be found here.

The DMC1186 tool kit contains the AF8 tool frame, tool gage, and all mil-spec positioners and turret heads. Also included in the DMC1186 are tool instruction sheets and a tool selection chart.

MILITARY P/N
DMC P/N
DESCRIPTION
NSN
M22520/1-01 AF8 TOOL FRAME 5120-01-335-8571
M22520/1-02 TH1A TURRET 5120-01-335-8834
M22520/1-03 TH4 TURRET 5120-01-335-8835
M22520/1-04 TH163 TURRET 5120-01-335-8836
M22520/1-05 UH2-5 ADJUSTABLE POSITIONER 5120-01-335-8583
M22520/1-06 TP45 POSITIONER 5120-01-335-8584
M22520/1-07 TP85 POSITIONER 5120-01-335-8585
M22520/1-08 TH199S TURRET 5120-01-335-8837
M22520/1-09 TP360 POSITIONER 5120-01-335-8586
M22520/1-10 TP365 POSITIONER 5120-01-335-8587
M22520/1-11 TP465 POSITIONER 5120-01-335-8588
M22520/1-12 TH270 TURRET 5120-01-335-8838
M22520/1-13 TH285 TURRET 5120-01-335-8839
M22520/1-14 TH286 TURRET 5120-01-335-8840
M22520/1-15 TP485 POSITIONER 5120-01-335-8589
M22520/1-16 TP513 POSITIONER 5120-01-335-8590
M22520/1-17 TP651 POSITIONER 5120-01-335-8591
M22520/3-1 G125 GAGE 5220-01-329-6002
  DMC1186 M22520/1 TOOL KIT  

STEP 1

STEP 2


INSERT CONTACT

INSERT PRE-STRIPPED WIRE

STEP 3

STEP 4


CLOSE & OPEN HANDLE

REMOVE TERMINATED WIRE ASSEMBLY

Periodic gaging is recommended to insure accurate calibration. This can be done easily by setting the tool selector knob to position #4, and checking indenter closure with the M22520/3-1 "GO/NO-GO" gage
(DMC part no. G125).