Celebrating Over 65 Years...

As the World Leader in Tool Systems & Technology for the
Aerospace, Military and Telecommunications Industries.

 

Products


Have questions about our products? Email us at dmc@dmctools.com or call us at 407-855-6161.

PDF Catalogs & Downloads

Aircraft Tool Kits
Banding Tools
Beta® Backshell
Connector Tooling Guide
GSA-SCIT
Rail Transportation Tooling Guide
Safe-T-Cable®
Tensile Test Systems

WPE Presentation on Evolution of Wiring Standard

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Special Application Indent Crimp Tools

To keep pace with the most recent developments in technology, DMC is often called upon to custom engineer tooling for the medical, telecommunication, electronics, aerospace, and alternative energy industries. Some of these applications require unique indent configurations, special materials, and multi-stage crimps. Some of the special application tools we’ve developed in the past are listed on this page.

DMC is ready and capable to help satisfy your tooling needs with custom engineered tools and dies. Contact us with your requirements.

FINE TIPPED INDENTER TOOLS (MODELS MH835 & MH992)

The MH835 & MH992 Fine Tipped indenter tools are similar to the AFM8 miniature adjustable indent crimp tool, but have sharper indenter tips measuring .07 inches. The MH835 tool produces a 4-indent crimp while the MH992 tool produces an 8-indent crimp.

The MH835 has eight crimp settings from 0.0070" to 0.0325" and is gaged with the G619 Go/No-Go gage.

MH835 & MH992The pneumatic power version of this tool is the WA22BH.

The MH992 has eight crimp settings from 0.0070" to 0.0330" and is gaged with the G822 Go/No-Go gage. The tool is 6 3⁄4" in length and weighs approximately 10 oz.

The pneumatic power version of this tool is the WA22AE.

MH835 POSITIONERS

P/N
DESCRIPTION
PURPOSE
K1618 POSITIONER 2999803003 Cinch
K1643 POSITIONER B882D05 ATI
K1688S POSITIONER 92286 NDC Nitinol
K1705 POSITIONER D4601-L3 Signal Integrity
K1706 POSITIONER E5656-H8 Signal Integrity
K1735S POSITIONER 100.005.955 Kistler
K1754SP POSITIONER 8300-0165 Ulti-Mate
K1761SP POSITIONER 30/30/00/000 Glenair
K1762 POSITIONER 31/30/00/000 Glenair
G619 GAGE Go-No Go Test for MH835
Other Positioners Available

MH992 POSITIONERS

P/N
DESCRIPTION
PURPOSE
K1072 POSITIONER Tri-Tech
K1183S POSITIONER D1003, Eli Connectors
K1303 POSITIONER M39029/102-559 SKT
K1304 POSITIONER M39029/103-559 PIN
K1360 POSITIONER 21-33664-7M, 21-3365-7M Amphenol
K1409 POSITIONER Rosenberger
K1597 POSITIONER Packets D-G Cook Inc
K1605 POSITIONER 6362-223-1231 Deutsch
K1624 POSITIONER 2999804004 Cinch
K1631 POSITIONER 6362-226-1231, 6362-227-1231 Deutsch
K1632 POSITIONER Medical Implant Cochler
K1702S POSITIONER .028x.100LG Ferrule Accellent
K1704S POSITIONER #12 Quadrax Pin/Socket W. L. Gore & Assoc
K1709S POSITIONER 3362-204-1231 Deutsch
K1721 POSITIONER 859-006 Glenair
K1730S POSITIONER 857-000-280 Ultra Precision
K1733S POSITIONER 3061-0-19-xx-21-xx10-0 Mill-Max
K1734S POSITIONER ETH4-0011A-D ETH4-0012A-D Souriau
K1739S POSITIONER 1996972-2 Tyco
K1744 POSITIONER 610870 Deutsch
K1751S POSITIONER TEM Samtec
K1752S POSITIONER C-295-XX-X Samtec
K1755 POSITIONER 1996972-2 Tyco
K1756 POSITIONER 1996972-4 Tyco
K1764 POSITIONER BNC7T-P-C-M-ST-CA6-PIN Samtec
G822 GAGE Go-No Go Test for MH992
Other Positioners Available

 

ULTRA PRECISION CRIMP TOOL (MODEL MH800)

All DMC tools are designed and built to the highest standards of precision and quality, but some applications call for more. One such case is contacts which have extremely thin wire barrel dimensions. The answer to this demand is the model MH800 Ultra Precision Crimp Tool which utilizes the same basic components as the Model AFM8 (M22520/2-01) Crimp Tool with tighter gaging tolerances and a special indenter tip configuration that assures a uniform flow of metal during the crimping operation.mh800

The model MH800 accommodates wire sizes 20 thru 32 AWG (the miniature to sub-miniature range). It accommodates the K series or M22520/2-XX positioners and is easily identified by a distinctive orange handle grip. It is 63⁄4” in length and weighs approximately 10 oz. Gaging is accomplished with the G100 “GO/NO-GO” gage.

The pneumatic power version of this tool is the WA22H.

MH800 POSITIONERS

P/N
DESCRIPTION
PURPOSE
K4 POSITIONER 2202-16-0101 PIN,
2203-8-0101 PIN SKT Deutsch
K5 POSITIONER 2202-17-0101 SOC,
2203-9-0101 SOC STK Deutsch
K30C POSITIONER Deutsch Coax
K127 POSITIONER 2841-5-++00 RSM ,
2803-4-++00 RSM,
100060-++TJ,
2841-13-++00 RSM,
2803-10-++00 RSM Deutsch
G100 GAGE Go-No Go Test for MH800
Other Positioners Available

 

STEEL INDENTER CRIMP TOOL (MODEL MH820 & MH820P)

MH820The MH820 Steel indenter Crimp Tool is similar to the AFM8 miniature adjustable indent crimp tool, but has indenters made from steel to crimp harder materiels and extend the indenter life.

The MH820 has eight crimp settings from 0.011” to 0.038” and is gaged with the G212 Go/No-Go gage. The tool is 6 3⁄4” in length and weighs approximately 10 oz.

The pneumatic power version of this tool is the WA22M.

MH820 POSITIONERS

P/N
DESCRIPTION
PURPOSE
K166 POSITIONER 294-1514 Mini-Tac Pin Amphenol
K277 POSITIONER 221-759P, 357-301-03 Amphenol
K278 POSITIONER 221-760S, 357-301-04 Amphenol
K1572SP POSITIONER 582-110-2828 (Socket) Amphenol
K1573 POSITIONER 582-110-28283 Amphenol
K1740S POSITIONER ACB4P, ACB4S Center Contact Axon
G212 GAGE Go-No Go Test for MH820
Other Positioners Available


BIASED CRIMP TOOLS (MODELS SC8 & MH993)

BIAS INdentersOur Biased Crimp tools have a 4 indent pattern with the flat-tipped indentors that are offset at an angle of 45 degrees to produce a radial or spiral pattern around the application, typically a seamed or formed barrel contacts. This indent pattern is also useful for holding springs (or spring like devices) to a tube or solid rod. We offer two Biased Crimp tools, the SC8 for sizes 12 thru 26 AWG and the MH993 for 20 thru 32 AWG.

SC8The model SC8 has single flat-tipped indentors and accommodates wire sizes 12 thru 26 AWG. It accommodates the TP series positioners. It is 9 3⁄4" in length and weighs approximately 15 oz. Gaging is accomplished with the G125 “GO/NO-GO” gage.

The pneumatic power version of this tool is the WA27AJ.

SC8 BIASED CRIMP TOOL

DMC P/N
DESCRIPTION
PURPOSE
TP1189 POSITIONER CONXALL 680-SG (SC8)
TP1190 POSITIONER CONXALL 586-SG (SC8)
TP1191 POSITIONER CONXALL 5053-20 GS (SC8)
TP1621 POSITIONER CONXALL 587-PGN5 & 586-SUN
G125 GAGE Go-No Go Test for SC8

MH993The model MH993 has double tipped indentors and accommodates wire sizes 20 thru 32 AWG (the miniature to sub-miniature range). It accommodates the K series positioners. It is 6 3⁄4" in length and weighs approximately 10 oz. Gaging is accomplished with the G125 “GO/NO-GO” gage.

The pneumatic power version of this tool is the WA22BC.

MH993 BIASED CRIMP TOOL

DMC P/N
DESCRIPTION
PURPOSE
K484 POSITIONER 65-275-1 (26-30), 65-275-2 (20-24)
K1287S POSITIONER 610-110-101 Virginia Panel
K1732 POSITIONER 587-PGN5 Conxall
K1749 POSITIONER 587-PGN Conxall
G125 GAGE Go-No Go Test for MH993


TWO-LEVEL INDENT CRIMP TOOL FOR BURNDY YHMM SERIES CONTACTS (MODEL LH8)

LH8 IndentersThe LH8 tool produces both conductor and insulation crimps simultaneously on Burndy YHMM series contacts used in  many aircraft wiring systems (Boeing contact designations BACC47DE4 & BACC47DE5). It is functionally comparable to the Burndy M10S-1 crimp tool with S1 Die & SL-53 Stop Bushing (Combination).LH8

The tool comes with a dedicated turret head positioner, LH281. It is gaged with gages G687 for the conductor & G743 for the insulation. The tool is approximately 9 3⁄4"x 2 1⁄2" x 1 1⁄4"and weighs 15 oz.

The pneumatic power version of this tool is the WA27LH.

MIL-C-22442/32-1 CLAMPING RING CRIMP TOOL

The GS217 is designed to crimp clamping and retaining rings onto cable or wire in accordance with MIL-C-22442/32-1. The tool has 3 selector settings which crimp from 0.150 to 0.195”. The tool is approximately 93⁄4" x 21⁄2" x 11⁄4" and weighs 15 oz.

GS217The pneumatic power version of this tool is the WA27AD.

The assigned Turret Head is the SH556 which accepts cable diameters from 0.110" to 0.195". Positioner TP975 is also available to crimp Astrocom Electronics’ Clamping Ring P/N: 20822.

Other special indent tools are available, please consult DMC.