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ABOUT SSL CERTIFICATES
 

SCTE62xx Battery Powered Safe-T-Cable Crimp Tool

 

DESCRIPTION

The SCTE62XX Battery Powered Safe-T-Cable Crimp Tool is a hand held, self-contained crimp tool intended to crimp ferrules, and tension/cut the cable in SCTE625 Battery Powered Safe-T-Cable Crimp Toolaccordance with the performance requirements of SAE specification AS4536. The application tool installs Safe-T-Cable kits indentified in SAE specifications AS3509, AS3510 and AS3511.

The SCTE62XX meets the requirements of RoHS Directive 2002/95/EC.

FEATURES
  • Ergonomic design allows one-handed operation
  • Die automatically opens when crimp is complete
  • Die can be retracted in mid-cycle to adjust connector
  • Head rotates 350 degrees
  • Connection point for tool balancing systems
  • Red LED to display the current status of the unit
CRIMP CAPACITIES
  • Max. Crimp Force: 4 Tons (35.6 kN)
  • Avg. Crimp Time: 4 seconds
  • Avg. Crimps per Charge: Approx. 85
SPECIFICATIONS
  • Length: Varies according to nose
  • Width: 2-3/8" (60 mm)
  • Depth: 3-1/8" (80 mm)
  • Weight (with battery): 2.8 lb (1.3 kg)
  • Sound Level: 75 db(A) at 1 meter
  • Vibration: <8.2 ft/s2 (2.5 m/s2)
  • Hydraulic Oil: Shell Tellus™ T-1 5
 

DMC SAFE-T-CABLE PART NUMBERS

.062 NOMINAL DIA. CABLE KITS

KIT
PART NUMBER
COMPONENT
MATERIAL
LENGTH
(INCHES)
C10-909 UNS S32100 CORROSION AND HEAT RESISTANT
ALLOY
(AMS5689)
9
C10-912 12
C10-915 15
C10-918 18
C10-921 21
C10-924 24

 

.062 NOMINAL DIA. CABLE ASSEMBLIES

ASSEMBLY
PART NUMBER
COMPONENT
MATERIAL
LENGTH
(INCHES)
A10-909 UNS S32100 CORROSION AND HEAT RESISTANT
ALLOY
(AMS5689)
9
A10-912 12
A10-915 15
A10-918 18
A10-921 21
A10-924 24

 

.062 FERRULE PART NUMBERS

PART NUMBER
COMPONENT
MATERIAL
TYPE
F10-09 UNS S32100 STANDARD
F10-10 ELONGATED
F10-11 FLANGED
 
BATTERY (P/N: HD-BATTERY)
  • Charging Voltage: 9.6 VDC
  • Charging Time: 40 minutes
  • 2 batteries included with each new tool
BATTERY CHARGER (P/N: HD-110CHARGER)
  • Input Voltage: 100-120 VAC, 50-60 Hz
  • Output Voltage: 7.2-12 VDC, 3.0 A
  • Trickle Charge: 60 mA
  • Weight: 1.1 lb (.5 kg)

Safe-T-Cable was developed because the installation of hand twisted Lockwire is an expensive, time consuming, and awkward process. Safe-T-Cable is a simplified application method that relies on a precisely calibrated application tool for proper installation rather than operator skills. Operator training is simple, inspection is objective, and rework is virtually eliminated. This results in fewer demands on the Operators, Inspectors, and Maintenance Personnel. It will cut time and costs from your manufacturing or maintenance process.

Safe-T-Cable may be substituted for safety Lockwire to prevent loosening of threaded parts in accordance with the performance requirements of SAE specifications AS4536, AS3509, AS3510 and AS3511.

The Safe-T-Cable system involves three com-ponents: the calibrated tool, pre-assembled cables, and individual crimp ferrules. The cables have a square formed end cap securely attached to one end to provide a positive stop when threaded through a fastener. The other end is electrically fused so it will easily thread through the series of fasteners to be secured. The ferrules are preloaded into a disposable cartridge which allows convenient transportation, storage, and availability. The Safe-T-Cable tool tensions the cable, crimps the ferrule onto the cable, and cuts the cable flush with the ferrule. This system, when properly used, eliminates the possibility of For-eign Object Damage (FOD).

Safe-T-Cable is constructed of high tensile strength, stranded cable. It is more flexible than its Lockwire counterpart, although the working diameters are equivalent. This provides a stronger assembly and lighter weight. Safe-T-Cable is available in four nominal diameters: .022 inch diameter, .032 inch diameter, .040 inch diameter, and .062 inch diameter.

For more detailed information, qualifications, and specifications, contact DMC at (407) 855-6161.

Benefits of Safe-T-Cable
  • Reduces installation time
  • Allows access to tight areas
  • Is quickly learned
  • Reduces operator error
  • Is stronger than wire
  • Is quickly inspected
  • Improves FOD control
  • Reduces need to rework
  • Eliminates injuries from sharp wire ends

Step 1 - Thread
 

Step 2 - Insert
 
A cable assembly is threaded through the fasteners in a direction that exerts a positive pull on the fastener when tension is applied   Simply thread the cable through the ferrule and the tool nose.  
       

Step 3 - Tension
 

Step 4 - Crimp & Cut
 
Correct tension is applied.   The ferrule is firmly crimped and the cable is cut flush with the end of the ferrule.