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As the World Leader in Tool Systems & Technology for the
Aerospace, Military and Telecommunications Industries.

 

Products


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PDF Catalogs & Downloads

Aircraft Tool Kits
Banding Tools
Beta® Backshell
Connector Tooling Guide
GSA-SCIT
Rail Transportation Tooling Guide
Safe-T-Cable®
Tensile Test Systems

WPE Presentation on Evolution of Wiring Standard

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ABOUT SSL CERTIFICATES
 

MS25036-123 to -131,
Sizes 4 to 1

M7928/1-1  to 10 Terminal
(similar terminal shown)             
Type:
Class 1 Insulated Terminals
Insulation:
Nylon, UL 94V-2
Terminal Body & Sleeve:
Copper, ASTM B-152
Plating:
Tin, ASTM B-545
Max Temp Rating:
105° C

TOOL SELECTION GUIDE**

TERMINAL SPECS
DMC TOOL/DIE OPTIONS
AWG
WIRE SIZE
mm
INSULATION DIAMETER INCHES (mm)
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
HD002 DIE SERIES*
HD36 SERIES
HD51 SERIES
#4 16.8-26.7 .430 (11.05) Yellow MS25036- 123 HD002-4 Die HD36-137 Die HD51-107 Die
124 HD002-4 Die HD36-137 Die HD51-107 Die
125 HD002-4 Die HD36-137 Die HD51-107 Die
#2 26.7-42.4 .505 (12.83) Red MS25036- 126 HD002-2 Die -- HD51-113 Die
127 HD002-2 Die -- HD51-113 Die
128 HD002-2 Die -- HD51-113 Die
#1 -- -- White MS25036- 129 HD002-1 Die -- HD51-154 Die
130 HD002-1 Die -- HD51-154 Die
131 HD002-1 Die -- HD51-154 Die
*MIL APPROVED.
**If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TERMNAL MANUFACTURERS' PART NUMBER

TERMINAL SPECS
TERMINAL MANUFACTURERS' TERMINAL #
AWG
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
BURNDY
HOLLINGS-
WORTH
MOLEX
PANDUIT
THOMAS & BETTS
TYCO ELEC
#4 Yellow MS25036- 123 YAEV4C-L -- -- -- RF10711 --
124 YAEV4C-L4 -- -- -- RF10721 --
125 YAEV4C-L2 -- -- -- RF10731 --
#2 Red MS25036- 126 YAEV2C-L1 -- -- -- RG9711 --
127 YAEV2C-L -- -- -- RG9731 --
128 YAEV8C-L4 -- -- -- RG9751 --
#1 White MS25036- 129 YAEV1C-L1 -- -- -- RH9711 --
130 YAEV1C-L -- -- -- RH9731 --
131 YAEV1C-L3 -- -- -- RH9751 --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals and splices. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

NOTE: If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TOOL OPTIONS FOR HD002, HD485 & HD442 DIES

HH80C HH80C Hydraulic Hand Crimp Tool
TBHD1M TBHD1M** Pneumatic/Hydraulic Crimp Tool**
**Hydraulic pump, hose and accessories sold seperately.

HD36 TOOL SERIES OPTIONS

HD36 HD36 Hydraulic Hand Crimp Tool
HDE36B HDE36B Battery Hydraulic Crimp Tool

HD51 TOOL SERIES OPTIONS

HD51 HD51 Hydraulic Hand Crimp Tool
XHD51 XHD51** Pneumatic/Hydraulic Crimp Tool**
**Hydraulic pump, hose and accessories sold seperately.