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Aircraft Tool Kits
Banding Tools
Beta® Backshell
Connector Tooling Guide
GSA-SCIT
Rail Transportation Tooling Guide
Safe-T-Cable®
Tensile Test Systems

WPE Presentation on Evolution of Wiring Standard

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ABOUT SSL CERTIFICATES
 

MS25036-111 to -114,
Sizes 12 to 10

M7928/1-1  to 10 Terminal
(similar terminal shown)             
Type:
Class 1 Insulated Terminals
Insulation:
Nylon, UL 94V-2
Terminal Body & Sleeve:
Copper, ASTM B-152
Plating:
Tin, ASTM B-545
Max Temp Rating:
105° C

TOOL SELECTION GUIDE**

TERMINAL SPECS
DMC TOOL/DIE OPTIONS
AWG
WIRE SIZE
mm
INSULATION DIAMETER INCHES (mm)
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
HX4 SERIES*
HX3 SERIES*
HX4 SERIES SINGLE CAVITY
#12-10 2.62-6.64 .230 (5.84) Yellow MS25036- 111 Y501 Die X515 Die Y670 Die
112 Y501 Die X515 Die Y670 Die
113 Y501 Die X515 Die Y670 Die
114 Y501 Die X515 Die Y670 Die
*MIL APPROVED.
**If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TERMNAL MANUFACTURERS' PART NUMBER

TERMINAL SPECS
TERMINAL MANUFACTURERS' TERMINAL #
AWG
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
BURNDY
HOLLINGSWORTH
MOLEX
PANDUIT
THOMAS & BETTS
TYCO ELEC
#12-10 Yellow MS25036- 111 YAES10-N11 XR5107 N C-828-06 PN10-6R RC333 320567 35107
112 YAES10-N12 XR5109 N C-828-10 PN10-10R RC363 36161 35109
113 YAES10-N13 XR5111 N C-830-56 PN10-56R RC703 320576 35111
114 YAES10-N14 XR5112 N C-840-38 PN10-38R RC733 320577 35112
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals and splices. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

NOTE: If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

HX4 TOOL SERIES OPTIONS FOR Y-DIES

HX4 HX4 Hand Crimp Tool
UDT4 UDT4 Upside Down Hand Crimp Tool
HXE4B HXE4B Battery Hydraulic Crimp Tool
HX23 HX23 Pneumatic Crimp Tool

HX3 TOOL SERIES OPTIONS FOR X-DIES

PHX3 PHX3 Pneumatic Crimp Tool