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Tensile Test Systems

WPE Presentation on Evolution of Wiring Standard

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ABOUT SSL CERTIFICATES
 

MS25036-101 to -110,
Sizes 22 to 14

M7928/1-1  to 10 Terminal
(similar terminal shown)             
Type:
Class 1 Insulated Terminals
Insulation:
Nylon, UL 94V-2
Terminal Body & Sleeve:
Copper, ASTM B-152
Plating:
Tin, ASTM B-545
Max Temp Rating:
105° C

TOOL SELECTION GUIDE**

TERMINAL SPECS
DMC TOOL/DIE OPTIONS
AWG
WIRE SIZE
mm
INSULATION DIAMETER INCHES (mm)
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
HX4 SERIES*
HX3 SERIES*
M22520/40-01
TOOL*
HX4 SERIES SINGLE CAVITY
HX4 SERIES MULTI CAVITY
#22-18 0.26-0.96 .140 (3.56) Red MS25036- 101 Y501 Die X511 Die AMT4001 Y672 Die Y1060 Die
102 Y501 Die X511 Die AMT4001 Y672 Die Y1060 Die
103 Y501 Die X511 Die AMT4001 Y672 Die Y1060 Die
104 Y501 Die X511 Die AMT4001 Y672 Die Y1060 Die
105 Y501 Die X511 Die AMT4001 Y672 Die Y1060 Die
#16-14 1.04-2.62 .170 (4.32) Blue MS25036- 106 Y501 Die X511 Die AMT4001 Y671 Die Y1060 Die
107 Y501 Die X511 Die AMT4001 Y671 Die Y1060 Die
108 Y501 Die X511 Die AMT4001 Y671 Die Y1060 Die
109 Y501 Die X511 Die AMT4001 Y671 Die Y1060 Die
110 Y501 Die X511 Die AMT4001 Y671 Die Y1060 Die
**If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TERMNAL MANUFACTURERS' PART NUMBER

TERMINAL SPECS
TERMINAL MANUFACTURERS' TERMINAL #
AWG
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
BURNDY
HOLLINGS-
WORTH
MOLEX
PANDUIT
THOMAS & BETTS
TYCO ELEC
#22-18 Red MS25036- 101 YAES18-N1 XR1881 SN AA-820-06 PN18-6RN RA333 36150 36149
102 YAES18-N2 XR1885 SN AA-832-06 PN18-6R RA853 51863 --
103 YAES18-N3 XR1891 SN AA-821-10 PN18-10R RA873 36154 36153
104 YAES18-N4 XR1895 SN AA-822-56 PN18-56R RA723 31895 320572
105 YAES18-N5 XR1896 SN AA-826-38 PN18-38R RA733 31897 320573
#16-14 Blue MS25036- 106 YAES14-N6 XR2442 SN BB-823-06 PN14-6RN RB1333 320561 --
107 YAES14-N7 XR1901 SN BB-837-06 PN14-6R RB853 51864 --
108 YAES14-N8 XR1903 SN BB-837-10 PN14-10R RB873 51864-2 --
109 YAES14-N9 XR1907 SN BB-825-56 PN14-56R RB723 320575 --
110 YAES14-N10 XR1908 SN BB-818-38 PN14-38R RB733 320564 --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals and splices. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

NOTE: If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

HX4 TOOL SERIES OPTIONS FOR Y-DIES

HX4 HX4 Hand Crimp Tool
UDT4 UDT4 Upside Down Hand Crimp Tool
HXE4B HXE4B Battery Hydraulic Crimp Tool
HX23 HX23 Pneumatic Crimp Tool

GMT TOOL SERIES OPTIONS

GMT232 GMTxxx Hand Crimp Tool
GMTEB GMTExxxB Battery Hydraulic Crimp Tool
GMTE-R GMTExxx-R Remote Head Battery Hydraulic Crimp Tool

DCT TOOL SERIES OPTIONS

DCT4 DCT4 Hand Crimp Tool
DCTE4B DCTE4B Battery Hydraulic Crimp Tool