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Aircraft Tool Kits
Banding Tools
Beta® Backshell
Connector Tooling Guide
GSA-SCIT
Rail Transportation Tooling Guide
Safe-T-Cable®
Tensile Test Systems

WPE Presentation on Evolution of Wiring Standard

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ABOUT SSL CERTIFICATES
 

MS20659-135 to -137,
Sizes 1/0 to 4/0

M7928/1-1  to 10 Terminal
(similar terminal shown)             
Type:
Class 1 Uninsulated Terminals, Ring Tongue
Insulation:
N/A
Terminal Body & Sleeve:
Copper, ASTM B-152
Plating:
Tin, ASTM B-545
Max Temp Rating:
175° C

TOOL SELECTION GUIDE**

TERMINAL SPECS
DMC TOOL/DIE OPTIONS
AWG
WIRE SIZE
mm
INSULATION DIAMETER INCHES (mm)
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
HD485 DIE SERIES*
HD51 SERIES
#1/0 42.4-60.6 N/A N/A MS20659- 135 HD485-01 Die HD51-123N Die
#2/0 60.6-76.3 N/A N/A MS20659- 136 HD485-02 Die HD51-124N Die
#4/0 96.3-117 N/A N/A MS20659- 137 HD485-04 Die --
*MIL APPROVED.
**If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TERMNAL MANUFACTURERS' PART NUMBER

TERMINAL SPECS
TERMINAL MANUFACTURERS' TERMINAL #
AWG
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
BURNDY
HOLLINGS-
WORTH
MOLEX
PANDUIT
THOMAS & BETTS
TYCO ELEC
#1/0 N/A MS20659- 135 YAV25-L3 -- -- -- J975 --
#2/0 N/A MS20659- 136 YAV26-L3 -- -- -- K975 --
#4/0 N/A MS20659- 137 YAV28-L54 -- -- -- -- --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals and splices. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

NOTE: If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TOOL OPTIONS FOR HD002, HD485 & HD442 DIES

HH80C HH80C Hydraulic Hand Crimp Tool
TBHD1M TBHD1M** Pneumatic/Hydraulic Crimp Tool**
**Hydraulic pump, hose and accessories sold seperately.

HD51 TOOL SERIES OPTIONS

HD51 HD51 Hydraulic Hand Crimp Tool
XHD51 XHD51** Pneumatic/Hydraulic Crimp Tool**
**Hydraulic pump, hose and accessories sold seperately.