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WPE Presentation on Evolution of Wiring Standard

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ABOUT SSL CERTIFICATES
 

MS20659-129 to -134,
Sizes 6 to 1

M7928/1-1  to 10 Terminal
(similar terminal shown)             
Type:
Class 1 Uninsulated Terminals, Ring Tongue
Insulation:
N/A
Terminal Body & Sleeve:
Copper, ASTM B-152
Plating:
Tin, ASTM B-545
Max Temp Rating:
175° C

TOOL SELECTION GUIDE**

TERMINAL SPECS
DMC TOOL/DIE OPTIONS
AWG
WIRE SIZE
mm
INSULATION DIAMETER INCHES (mm)
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
HD485 DIE SERIES*
HD51 SERIES
HD36 SERIES
#8 6.64-10.5 N/A N/A MS20659- 129 HD485-8 Die HD51-118N Die HD36-111N Die
#6 10.5-16.8 N/A N/A MS20659- 130 HD485-6 Die HD51-119N Die HD36-112N Die
131 HD485-6 Die HD51-119N Die HD36-112N Die
#4 16.8 -26.7 N/A N/A MS20659- 132 HD485-4 Die HD51-120N Die HD36-113N Die
#2 26.7-42.4 N/A N/A MS20659- 133 HD485-4 Die HD51-120N Die HD36-113N Die
#1 40.0-42.0 N/A N/A MS20659- 134 HD485-1 Die -- --
*MIL APPROVED.
**If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TERMNAL MANUFACTURERS' PART NUMBER

TERMINAL SPECS
TERMINAL MANUFACTURERS' TERMINAL #
AWG
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
BURNDY
HOLLINGS-
WORTH
MOLEX
PANDUIT
THOMAS & BETTS
TYCO ELEC
#8 N/A MS20659- 129 YAV8C-L3 -- -- -- D10731 --
#6 N/A MS20659- 130 YAV6C-L1 -- -- -- E10261 --
#6 N/A MS20659- 131 YAV6C-L4 -- -- -- E10721 --
#4 N/A MS20659- 132 YAV4C-L4 -- -- -- F10721 --
#2 N/A MS20659- 133 YAV2C-L4 -- -- -- G975 --
#1 N/A MS20659- 134 YAV1C-L4 -- -- -- H975 --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals and splices. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

NOTE: If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

TOOL OPTIONS FOR HD002, HD485 & HD442 DIES

HH80C HH80C Hydraulic Hand Crimp Tool
TBHD1M TBHD1M** Pneumatic/Hydraulic Crimp Tool**
**Hydraulic pump, hose and accessories sold seperately.

HD36 TOOL SERIES OPTIONS

HD36 HD36 Hydraulic Hand Crimp Tool
HDE36B HDE36B Battery Hydraulic Crimp Tool

HD51 TOOL SERIES OPTIONS

HD51 HD51 Hydraulic Hand Crimp Tool
XHD51 XHD51** Pneumatic/Hydraulic Crimp Tool**
**Hydraulic pump, hose and accessories sold seperately.

HX4 TOOL SERIES OPTIONS FOR Y-DIES

HXE4B HXE4B Battery Hydraulic Crimp Tool
HX23 HX23 Pneumatic Crimp Tool