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Aircraft Tool Kits
Banding Tools
Beta® Backshell
Connector Tooling Guide
GSA-SCIT
Rail Transportation Tooling Guide
Safe-T-Cable®
Tensile Test Systems

WPE Presentation on Evolution of Wiring Standard

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ABOUT SSL CERTIFICATES
 

M81824/12-01 to -03,
Sizes 26 to 12

M7928/1-1  to 10 Terminal
(similar splice shown)             
Type:
Class 1 Splice, Environment Resistant, Heatless Sealing
Insulation:
Preformed Nylon with Colored End Cap, Gel Seal
Splice Body & Sleeve:
Copper
Plating:
Tin Coated
Sealing Material:
Non-Opaque Gel
Max Temp Rating:
150° C

TOOL SELECTION GUIDE**

SPLICE SPECS
DMC TOOL/DIE OPTION
AWG
WIRE SIZE
mm
MULTIPLE CONDUCTORS CMA RANGE
END CAP COLOR
TERMINAL / SPLICE PART NUMBER
GMT SERIES*
HX4 SERIES*
#26-20 -- -- Red M81824/12- 1 GMT1090 Y1090-1
#20-16 -- -- Blue M81824/12- 2 GMT1090 Y1090-1
#14-12 -- -- Yellow M81824/12- 3 GMT1090 Y1090-2
*MIL APPROVED.
**If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

SPLICE MANUFACTURERS' PART NUMBER

SPLICE SPECS
SPLICE MANUFCTURERS' SPLICE #
AWG
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
BURNDY
HOLLINGS-
WORTH
MOLEX
PANDUIT
THOMAS & BETTS
TYCO ELEC
(RAYCHEM)
SUMITOMO
#26-20 Red M81824/12- 1 -- -- -- -- -- D-436-36-COLD --
#20-16 Blue M81824/12- 2 -- -- -- -- -- D-436-37-COLD --
#14-12 Yellow M81824/12- 3 -- -- -- -- -- D-436-38-COLD --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals and splices. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

NOTE: If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

HX4 TOOL SERIES OPTIONS FOR Y-DIES

HX4 HX4 Hand Crimp Tool
UDT4 UDT4 Upside Down Hand Crimp Tool
HXE4B HXE4B Battery Hydraulic Crimp Tool
HX23 HX23 Pneumatic Crimp Tool

GMT TOOL SERIES OPTIONS

GMT232 GMTxxx Hand Crimp Tool
GMTEB GMTExxxB Battery Hydraulic Crimp Tool
GMTE-R GMTExxx-R Remote Head Battery Hydraulic Crimp Tool